QAPP / CI

QAPP CI · SUPPORTING CI METHOD

5S

Make workplace condition visible, repeatable and easy to verify.

AIAG CQI-20 ↗AIAG Core Tools ↗

When it helps

Make workplace condition visible, repeatable and easy to verify.

Data and preparation

Required items, locations, visual standard, ownership and check frequency

Practical workflow

  1. Sort and remove unnecessary items.
  2. Set locations and visual identification.
  3. Clean and identify sources of dirt/abnormality.
  4. Standardise the condition and check.
  5. Sustain through ownership and reaction to deviation.

What QAPP records

BeforeDuringAfter
Scope, baseline, ownership, evidenceActions, timestamps, observations, exceptionsResult, effectiveness, standard update, follow-up

Connection to AIAG

This is a supporting Continuous Improvement method, not an AIAG Core Tool. In QAPP, findings can feed a CQI-20/8D problem-solving workflow and, when the process risk/control changes, trigger review of PFMEA, Control Plan, MSA/SPC or other applicable Core Tool records.

Interpretation limits

Do not use the tool as a ritual. Define a measurable problem, baseline and decision rule, then verify whether the change improved the process without creating another risk.